Shifting of the forward gears is accomplished using the normal foot lever. The internals of the 5 forward speeds are borrowed directly from Harley-Davidson’s Evolution 5-speed transmission including the deep 3.24 to 1 first gear. Turn all six srews into the cases but dont tighten them (cover should be left loose)! The reverse gear transmission is the latest development in Sputhe’s long line of special application transmissions. Insert the retaining ring now but watch your fingers! After that, turn the retaining ring until it has reached the original position.įit clutchcable and then the cover on the transmission case but watch the two center bolts and the gasket fit. Watch these tree balls when mounting the OEM-plate now! It will keep them in the correct position when the outer OEM-plate will be mounted. Clutchlite has to fit in this slot!Īll three balls may be mounted with some grease into the Clutchlite curves. Take both clutch drive plates out and exchange the inner one with the Clutchlite. Remember the exact position of the retaining clip before you start to remove this clip (later it has to be fitted at the same position to the gap in the cover). The inner plate will be exchanged with the Clutchlite. Side crankcase plugs and valve cover plugs can also be a source of leaks on your Harley motorcycle. Bad oil plugs are another culprit responsible for oil leaks on motorcycles, such as Harleys. Look at the inside of the removed cover and see the OEM-clutch drive unit. These gaskets are typically exposed to extreme internal pressure, and oil can leak out of the weak spots. Now remove the cover with care (oil will exit the transmission case!). Take a clean oil bowl and put it below the transmission cover and then start removing the six screws of the transmission cover carefully with a x/x allen wrench. Now you are done and enjoy this new feeling!Ĭheck the transmission case cover on the right side of your bike and remove your exhaust system in case it is covering the transmission cover. Call us today or use our fitment tool to find the right parts for your needs without ordering the ones you don’t, and they’ll be on your front porch before you know it so you can head out to the garage.Installation of a Clutchlite at a Harley-Davidson® Twin Cam 88BĪdjust clutch working area to the Harley-Davidson® factory specifications at the clutch cable adjusment screw in front of the engine. There are a lot of different Harley transmissions out there, and as an authority on the classic American motorcycle, we have the parts and expertise to make yours run like a dream. Raise the bike off the jiffy stand to the vertical position. Pull the main fuse connector off the fuse terminals. Compress the locking tabs on the main fuse by hand. Grasp the left side-cover and pull it away from the plastic mounting clips on the frame.
If you want to renew your transmission without replacing it, our transmission rebuild kits contain the gaskets, seals, bearings and locks. Cover the rear master cylinder with a shop rag. All the little parts and accessories you need are in stock as well, including spacers, kickstarter pedals, shifter levers and dipsticks. We have machined inner primary covers, outer primary covers, top covers, side covers, chain inspection covers and derby covers in gleaming colors and designs. Kuryakyn Chrome Transmission Shroud Cover for Harley Touring Models 09-16.
To add some style while protecting your transmission from gunk and grime, install any of our great-looking Harley transmission covers. Kuryakyn Chrome Transmission Shroud Cover for Harley Touring Models 09-16. We also have individual replacement Harley gears for rebuilds and repairs.
For those want better acceleration or more top-end speed, Harley gear sets such as the Baker Drivetrain 6-Speed Gear Set will fit right in an existing 5-speed case to completely revamp your RPM band. These transmission shafts are machine-ground and heat-treated to shift faster and run longer than factory stock. We have Harley mainshafts, countershafts and kick-start shafts for 5-speed Shovelheads, 4-speed Sportsters, 4-speed Big Twins and more. Whatever ails your Harley transmission, we’ll help you get it running better than ever. We have everything from primary covers to gaskets at low prices to increase power, acceleration and torque for the speed fiend inside. If you’re looking for more out of your motorcycle or want to start over, you can find a huge selection of quality Harley transmission parts here at Dennis Kirk. Harley owners know as much as anyone how vital a good transmission is getting power to the wheels – and how much of a pain it can be when it underperforms or fails. The transmission is one of the most important, and most notorious, parts in any motorized vehicle.